Templates (skin packaging) -
Despite its versatility and low cost, skin
packaging has one major drawback: Cycle times. Utilizing templates in the
loading stage can lead to much faster and more accurate skin packaging. A
simple template can be made from your existing board. Simply take a sheet
that has just been packaged with all pieces perfectly in place. Using a
razor
knife, cut through the plastic and paper, leaving a hole in each position
for
product placement. For extra durability and height, adhere the cut board
to
a piece of corrugated with the same outside dimensions. This finished
template
can be used by placing it over a new skin sheet. The products are placed
in the
cut out holes, the template is then lifted off (in the case of side
loading machines,
slide the whole assembly into the machine to help stop product movement
and
then remove template) and a regular cycle is run. The use of templates
will result
in a more uniform, and faster skin pack.